How do You Fix A Body Lotion Pump?

Different airless pump bottles in various sizes and styles, perfect for skincare and cosmetic packaging.
Lotion Pump Bottles Range

If your body lotion pump is not dispensing product, you're likely dealing with a clogged or broken pump. Don't throw it out just yet! You can fix it with a few simple steps and save yourself from waste. Here's how you can get your lotion pump back to working like new.

Fixing a lotion pump typically involves cleaning it or repairing a clog. Start by checking the pump mechanism and ensuring it's properly connected.

Before you throw away your body lotion pump, there are simple steps to try that can help you get it back in action. Keep reading to find out how!

How to make a lotion pump work?

If your lotion pump has stopped working, it might be due to a simple blockage or airlock. Let’s find out how to fix that!

To make a lotion pump work, start by checking for any visible blockages, then ensure the tube is properly connected to the pump.

A variety of clear plastic bottles, including ones with pumps and screw-on caps, displayed together.
Plastic Bottle Collection

Cleaning the pump

Start by disassembling the pump. Remove the nozzle and the straw. Rinse both parts under warm water to remove any dried lotion. If needed, use a toothpick to clear out any hardened product from the pump mechanism. Let the parts dry completely before reassembling.

Checking for airlocks

Sometimes, airlocks can prevent the pump from dispensing lotion. To fix this, press down on the pump several times to release trapped air. This will restore the flow of the lotion. Airlocks in pumps1 can happen when the pump is not primed correctly or air is trapped inside the pump mechanism.

Ensuring proper alignment

Make sure the straw is correctly aligned with the pump opening. If the straw is misaligned, the lotion won’t be able to travel up and out of the pump. Correct alignment of pumps2.

How to fix an airless pump?

Airless pumps can be trickier because they work on a vacuum system. Here's what you need to do if yours is malfunctioning.

To fix an airless pump, check the seals, clean the mechanism, and try to remove any clogs that may be preventing the vacuum action.

A collection of airless pump bottles in different sizes and shapes, arranged for cosmetic packaging.
Airless Pump Bottle Display

Fixing an airless pump

Airless pumps are different because they don't use a straw. Instead, they work with a vacuum to push the lotion up as the product is used. If your airless pump isn’t working, it could be due to a blockage or the vacuum seal breaking. Try these solutions:

  • Clean the nozzle with warm water.
  • Check if the vacuum seal is intact. If not, you might need to replace the pump. Airless pump vacuum system3.

Checking for product build-up

Airless pumps can sometimes have product build-up that blocks the nozzle. Using a thin wire or needle, gently poke through the nozzle to clear the blockage.

How to open an airless pump?

If you can’t figure out how to open your airless pump for a quick fix, follow these steps to avoid damage.

To open an airless pump, gently twist or pull apart the pump head from the base. Be careful not to break the mechanism.

A selection of airless pump bottles in various sizes, perfect for skincare and cosmetic packaging.
Lotion Pump Bottle Assortment

Step-by-step guide

  1. Twist the pump nozzle: Some airless pumps open by twisting the top counterclockwise.
  2. Pull gently: If twisting doesn’t work, pull the top straight up. Airless pumps are designed to separate easily for cleaning.
  3. Avoid force: Be sure not to force the mechanism open, as this could break the pump entirely.

Check for air tightness

Once open, check the seals around the pump. If these seals are damaged, you may need to replace the entire pump to restore functionality.

How do you relock a lotion pump?

After using your lotion pump, you might need to relock it to prevent spills. Here's how to do it!

To relock a lotion pump, rotate the nozzle until it clicks into place or follow the locking mechanism instructions.

A variety of clear plastic bottles with different caps and designs, ready for packaging use.
Clear Plastic Bottles with Caps

Locking mechanism

Many lotion pumps feature a simple twist-lock function. Rotate the nozzle clockwise until you hear a click, which will securely lock the pump. This keeps the lotion from spilling during storage or travel. Twist-lock mechanism for pumps4.

Preventing future issues

To avoid clogging or leaking, always make sure the nozzle is fully locked after use. Clean the pump regularly to keep it in optimal condition.

Conclusion

Fixing your lotion pump is often easier than it seems. With a little effort, you can save time and money, keeping your favorite products working properly.



  1. Airlocks in pumps can cause ineffective dispensing. This guide explains why airlocks happen and how to fix them.  

  2. Correct alignment of the pump ensures the smooth flow of the product. This resource provides detailed guidance on how to check alignment.  

  3. Learn about the vacuum mechanism in airless pumps and how to troubleshoot common problems.  

  4. Twist-lock mechanisms are common in many pumps and provide a simple yet effective way to prevent spills. This page discusses different locking systems in packaging. 

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About Me

Hi, I’m Shirley, the founder of BEAUTYPLUS. I’ve been working in the cosmetic packaging industry for over 10 years now, and this journey started with a simple love for all things beauty. Like many girls, I’ve always had a passion for makeup and skincare. But what truly captured my heart was the charm of beautiful packaging—it’s like art you can hold in your hand.

This passion led me to dive into the world of cosmetic bottles and packaging. Along the way, I discovered something even more fulfilling: helping startups and emerging brands bring their unique product ideas to life. There’s nothing more rewarding than seeing a client’s vision transformed into a product that truly stands out. Every time I contribute to their success, it feels like I’m part of something bigger—a story of dreams coming true.

Through BEAUTYPLUS, I aim to be not just a supplier but a partner to my clients, sharing their excitement and supporting their growth. After all, great packaging isn’t just about looks; it’s about telling a story and leaving a lasting impression.

Let’s create something amazing together!

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